Cooper Ore Processing Line

Process Introduction

Industries such as aerospace, machinery manufacturing, and electronic power widely use copper as a key metal raw material due to its good electrical conductivity, thermal conductivity, ductility, and corrosion resistance. The cooper ore processing line mainly relies on specialized equipment to refine the ore. This process will eventually yield pure copper with greatly increased value. The specific flow process will provide EPC solutions according to the site and customer.

Workflow Introduction

1:Crushing
The loader feeds the raw ore into the vibrating feeder. The vibrating feeder conveys the material evenly into the jaw crusher for the preliminary crushing process. The beneficiation process may incorporate a cone crusher or hammer crusher for secondary crushing when necessary to achieve optimally sized particles.
Required equipment; vibrating feeder, jaw crusher, cone crusher or hammer crusher

2:Grinding
The crushed material passes through the vibrating screen into the ball mill, through the mill for fine treatment
Required equipment: ball mill, spiral classifier

3:Separation
Copper ore flotation: the slurry is fed into the flotation machine. Add the chemicals and mix thoroughly to select the useful ore powder. Aerated by stirring, so that the mineral particles selectively fixed in the air bubbles on top. Floating to the surface of the slurry is scraped out to form a foam product. The rest of the slurry is retained in the slurry, in order to achieve the purpose of separating the minerals
Required equipment: flotation machine, shaking table

4: Drying
The obtained copper powder is fed into the desiccant for drying to get the required material.

The selection and combination of these equipments depends on the nature of copper ore, beneficiation process and production scale and other factors. Engineers typically select and configure equipment based on specific conditions in practical applications to achieve optimal beneficiation results and economic benefits.

Process advantages

• The programme has less water consumption in the production process, high recovery rate of copper beneficiation and good quality of finished products.
• The layout of this set of equipment is reasonable, with the advantages of high efficiency, low energy consumption, high processing capacity, strong economy and so on.
• Timely supply of spare parts. Fast and effective supply of high-quality spare parts to ensure the smooth and efficient operation of the whole machine and prevent losses.
• Zhongya Machinery can provide site planning engineers, according to customer demand can be the whole production line installation and commissioning and test run on-site guidance. Committed to bring customers a quality experience.

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