ORE PROCESSING

Cement Ball Mill

A cement mill is a type of ball mill used to grind materials into fine powder. It is employed for grinding cement, limestone, gypsum, fly ash, clinker, bauxite, and similar substances. The complete cement milling plant comprises a ball mill, bucket elevator, air classifier, screening machine, and other components.

Application fields:

cement, silicate, new construction materials, refractory materials, chemical fertilizer, black and non-ferrous metal dressing, glass and ceramics industries.

Adapted material:

fly ash, limestone, quartz, aluminum powder, coal powder, steel slag, ore, potash feldspar, iron ore, iron slag, aluminum slag, silicon carbide, alumina, coal gangue, etc.

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    PRODUCT DESCRIPTION

    The cement ball mill is one of the core pieces of equipment in a cement production line, undertaking the critical task of grinding materials such as cement clinker, gypsum, and blended materials to the required fineness to form the final product—cement. It directly impacts cement output, quality, energy consumption, and costs. Cement plants primarily use ball mills to grind clinker and gypsum into the fine powder required for cement production. The production process also involves grinding materials like slag, pozzolana, dolomite, and fly ash (using these mills) to add to cement for improved strength and durability.

    FEATURES

    • High performance
      A new type of ball mill designed according to a new concept, using special rolling bearings as the support structure of the cylinder body
    • Easy maintenance
      Made of high wear-resistant materials, with a long maintenance cycle and cost savings.
    • Liner design
      High manganese steel or magnetic materials are commonly used to reduce cylinder wear and optimize the movement trajectory of the grinding body.
    • Low failure rate
      excellent product quality, reliable and durable, reducing customer operating and maintenance costs

    WORKING PRINCIPLE

    Cement Mill

    A complete cement grinding station production line usually includes grinding, homogenization, packaging and other processes. Its typical process flow and equipment mainly include:

    (1)Crushing and pre-grinding: First, crush the clinker into smaller particles with a clinker crusher. Then, pre-grind it using grinding machines.

    (2)Grinding: This is the core process. After pre-grinding, the material enters the cement mill (such as a ball mill) for fine grinding. This system has high output and low energy consumption.

    (3)Powder selection: The ground material will enter the powder selection machine for sorting. The coarse powder will be returned to the mill for re-grinding, and the fine powder (qualified product) will be output as the finished product.

    TECHNICAL DATA

    ModelCapacity(t/h)Rotate speed(r/min)Grinding Balls(t)Motor Power(kw)Speed Ratio
    Ф1.2x4.51.6-5.830.35554.5
    Ф1.5x5.73.5-626.34111304
    Ф1.83x6.46.5-1523.9212104.5
    Ф1.83x77.5-1724.5232454.5
    Ф2.2x6.514-2021.4312805
    Ф2.4x717-2820.4393805
    Ф2.4x820-3520.3425705
    Ф2.4x1235-4520638006.3
    Ф2.4x1335-3819.4688006.3
    Ф2.6x1340-5519.58210006.3
    Ф3x950-5518.347810006.3
    Ф3.2x960-7017.69512507.1
    Ф3.5x1175-8516.815012505.84
    Ф3.8x1285-1101717516005.6

    SERVICE SUPPORT

    We are a professional machinery manufacturer that produces and sells our own products.

    You can bring materials to the factory to test the machine

    We will customize the solution according to your needs

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    Minutes Technical reply

    24

    Hours design proposal

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